Digital Era Enhances Japan’s Sake Breweries, Streamlining Key Production Steps

Mizutani Shuzo, a ⁢sake brewery in Aichi Prefecture with a long history, is using a digital tool developed ‍by ⁣the Nagoya Regional Taxation ⁢Bureau to assist in the fermentation process of sake. The ⁤tool, called “Moromi-eru,”⁣ calculates the degree of ⁤fermentation and presents the data in ​graph form. This⁢ technology⁢ aims to support‍ breweries in maintaining quality and preserving the sake culture.

Sake production ⁢involves​ creating moromi ​from rice, ‌koji mold, ⁣and water, ⁢then‍ extracting the liquid. The ⁢fermentation process ⁣can be influenced‍ by factors such as water quantity and temperature. Traditionally, brewers relied on intuition or rule of thumb to⁣ determine when to ‍squeeze out ‌the⁢ moromi. However, with Moromi-eru, workers⁤ can input data such as water added into a​ digital tool that automatically calculates the degree of fermentation ‍and displays it‌ on a graph. This visual aid⁣ helps determine when to proceed ​with squeezing.

The tool also provides reference points by showing past winners’ degrees of fermentation at the Japan Sake‌ Awards.

Mizutani‌ Shuzo ​recently ‌faced‍ adversity when their brewery was destroyed by fire earlier this year. ⁣To resume operations at another location temporarily, they are inputting surviving ​data into Moromi-eru.

The digital tool ‌was officially ‍introduced‌ in January last year and has been provided to around 40 sake breweries in Tokai ‌region so ⁢far. Breweries ​from other ‌regions have also shown interest.

At Fukui Syuzo ‍brewery in Toyohashi, Aichi Prefecture, Moromi-eru has helped ⁤reduce work hours for⁤ brewers.

In Japan there ​has‍ been a decline of about 40% in sake breweries over the past three decades due to ​factors like increased‍ popularity of cheaper alcoholic​ beverages and an aging‍ workforce without successors for running breweries.

The Nagoya ⁢tax bureau hopes that Moromi-eru will help oversee⁤ sake production while​ maintaining quality standards amidst ⁤labor shortages within the industry.

Kenichiro‍ Tajima from Nagoya’s Office of Analysis and Brewing Technology emphasizes that‌ while individual instincts are important for ⁣brewers (toji), this digital tool contributes to producing stable supplies of high-quality sake.

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